Process advantages:
- Colour change valves mounted close to the applicator reduce paint waste and colour change time. Shortened paint line lengths also permit longer spraying time and higher throughput.
- In-arm hardware and enhanced motion software allow fast "on-the-fly" applicator parameter changes, providing improved paint quality, film build consistency and less paint over spray. This results in reduced costs and higher profit per vehicle or part.
- Maximized trigger accuracy and repeatability through in-arm trigger valve for fast gun on/off response time.
- Reduced paint waste
- Higher film build consistency
- Accurate path teaching
- Higher quality
- Reduced set-up and debug time
- Paints entire hood and deck interiors from one body side, which typically reduces number of robots needed.
- Fits into existing booths or Greenfield plants, significantly reducing booth construction and operating expenses including airflow and energy costs.
- User-friendly AccuFlow IIT closed loop fluid delivery system automatically calculates flow rates, providing consistent paint delivery and high finish quality.
- Heavy payload (15kg at wrist, 15kg in outer arm) carries current applicators with flexibility for future applicator technology to provide a longer lasting paint shop solution.
- Enhanced motion software maximizes acceleration and deceleration to improve path accuracy and minimize non-painting time, resulting in reduced cycle and start-up/ debug time.
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Motion and system control advantages:
- Extremely fast acceleration and deceleration motion increases spraying time allowing more area to be covered by the same robot.
- Constant application speed yields consistent film build, providing improved finish appearance.
- Easy-to-use PaintWorks soft-ware provides a WindowsT graphical interface for system programming, operation and maintenance.
- Process Development Tool (PDT) is a user-friendly Windows-based, graphical programming interface. (Option)
Reliability and maintenance advantages:
- In-arm colour changers provide easy access and lower cat track height improves maintenance access.
- Cast aluminium gear boxes contain sealed lubrication that increases reliability and decreases maintenance cost.
- Patented, hollow, sealed wrist and patented purge system for operation in hazardous environments protect motors and cables from painting environment and are approved for Class I and II, Div. 1, Groups C, D, E, F, G environments.
- Internal paint hose routing reduces dirt and minimizes paint line length.
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Installation advantages:
- P-200E System standard solution is pre-engineered and pre-tested reducing start-up and debug time.
- P-200E robot ships on rail completely integrated, reducing start-up and debug time required.
- Extremely large P-200E work envelope increases booth design flexibility by both effectively painting hood and deck interiors from one side of the vehicle and efficiently painting door interiors.
- Integrated process equipment reduces set-up/debug time allowing the automation zone to be up and running faster.
Integrated automotive painting solution
- The P-200E System is a key component in FANUC Robotics' total paint shop automation solution that includes P-300 Reciprocators, P-400 Bell Systems and PaintWorks system control. Common technology includes:
- R-J Series Controllers and FANUC AC Servo motors with encoders.
- PaintTool, BellTool and RecipTool software packages.
- PaintWorks System Control Interface (option).
- PDT graphic programming (option).
- Proven FANUC Robotics process development, system integration and project management
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