Trio Motion Technology has expanded its Flexslice I/O range with the launch of the new P359 Flexslice 8-In Analogue Current Input Module, providing machine builders and automation engineers with a compact solution for integrating multiple analogue sensors into their control systems.

Designed for applications requiring accurate measurement of process variables such as temperature, pressure, level, and distance, the P359 module features eight 4-20mA analogue current inputs within a slim 15mm-wide slice footprint. This high channel density enables greater functionality while minimising valuable control cabinet space.

Each input channel is digitised with 12-bit resolution, delivering 4,096 discrete measurement steps across the 4-20mA input range. The result is precise and reliable sensor data acquisition for demanding industrial automation applications.

The module offers high measurement accuracy with 100µA input accuracy and supports input frequencies up to 100kHz, making it suitable for both process monitoring and high-speed machine control environments.

Designed for Flexible System Integration

The P359 module is fully compatible with Trio’s Flex-6X Nano and Flex-7 Flexslice controllers, as well as the wider EtherCAT Flexslice System I/O platform. This allows engineers to seamlessly expand existing systems with additional analogue input capability.

Installation is quick and straightforward thanks to Trio’s positive click-to-lock Flexslice mechanism, which securely joins modules together to create a complete I/O station. In addition, the analogue inputs feature tool-free push-in wiring terminals, helping to reduce installation time and simplify maintenance.

Robust Performance in Industrial Environments

Current-loop signals are widely used throughout industry due to their excellent noise immunity, and the P359 is designed to maximise this advantage. Compared with voltage-based signals, 4-20mA inputs offer greater resistance to electrical interference, ensuring reliable signal transmission over longer cable runs.

To further enhance system reliability, the module includes ±25V voltage protection and 3.75kV isolation, safeguarding connected equipment from electrical faults and disturbances. The module is designed to operate in ambient temperatures ranging from 0°C to 45°C.

High-Density Analogue Measurement for Modern Machines

The new P359 Flexslice 8-In Analogue Current Input Module provides machine builders with a powerful and space-efficient way to integrate multiple analogue sensors while maintaining high measurement accuracy and robust industrial performance.

For more information about the P359 Flexslice 8-In Analogue Current Input Module or to discuss your application requirements, contact the Micromech team today.

Motion-PLC reduces complexity for OEM machine builders

The Trio Motion Technology Motion-PLC platform helps OEM machine builders simplify system design by combining motion control, PLC logic, and I/O expansion within a single integrated controller.

OEM machine builders face constant pressure to reduce commissioning time, improve machine performance, and deliver more compact designs. Traditional motion control systems often rely on separate PLCs, motion controllers, and I/O hardware. These systems can become difficult to engineer, integrate, and maintain.

Motion-PLC takes a more integrated approach by bringing motion control and PLC functionality together in one platform.

Simplifying machine control systems

Built on IEC 61131-3 programming standards and EtherCAT communication, the system supports multi-axis motion and machine logic within a single controller environment.

In many OEM machine designs, Motion-PLC can remove the need for separate motion and PLC hardware. This helps simplify system design and reduce integration effort.

Machine builders also benefit from:

• Reduced wiring
• Smaller control cabinets
• Faster commissioning
• Easier fault-finding
• Simpler long-term maintenance

Flexible modular expansion

The modular MS I/O system supports scalable expansion using plug-in I/O modules. Engineers can adapt or extend machine designs without changing the main controller.

This flexibility is particularly useful for OEMs producing machine variants or customer-specific machine configurations.

Typical applications include:

• Packaging machines
• Pick-and-place gantry systems
• Glue and dispensing systems
• Compact multi-axis OEM machines

These applications often require high performance, compact designs, and simple integration.

Supporting OEM machine builders

More OEMs now choose integrated motion control systems that combine motion, logic, and I/O in one platform instead of using multiple separate devices.

As a long-standing UK integration partner for Trio Motion Technology, Micromech supports customers with:

• System design
• Application engineering
• Commissioning support

This helps ensure the control system matches the machine and its performance requirements.

By combining motion control and PLC functionality in one platform, Motion-PLC helps OEMs reduce system complexity, shorten build time, and improve machine design efficiency.

Contact Micromech

For more information about the Trio Motion Technology Motion-PLC range and UK integration support, Contact Micromech to discuss your application requirements.

The PC-MCAT-2 is a proven solution in industrial automation and motion control systems, combining an industrial PC with a dedicated PC-based motion controller in a single integrated platform.

It is widely used in machine design where engineers require a compact and scalable approach to multi-axis motion control, system integration, and high-performance automation.

PC-Based Motion Control for Machine Automation

The PC-MCAT-2 brings together computing and motion control within one device to simplify machine architecture while maintaining deterministic performance.

The industrial PC handles higher-level functions such as:

• HMI (Human Machine Interface) applications
• Machine software and process control
• Communication, monitoring, and diagnostics

Alongside this, the integrated motion control engine delivers real-time execution for:

• Multi-axis motion control
• Coordinated and synchronised movement
• Precision machine operations

This separation ensures stable motion performance, independent of operating system load, which is a key requirement in modern machine automation controllers.

Industrial Connectivity and EtherCAT Integration

The PC-MCAT-2 is designed for seamless integration into modern automation environments using high-speed industrial networking, including EtherCAT motion control systems.

It typically interfaces with:

• Servo drives and motor systems
• Distributed I/O modules
• Operator panels and HMI interfaces

This enables flexible deployment across standalone machines as well as larger, networked production systems.

Engineering Benefits

Integrated PC-based motion platforms continue to be widely adopted in industrial machine design due to their balance of performance and simplicity.

Key advantages include:

• Reduced hardware complexity in automation systems
• Simplified wiring and cabinet design
• Scalable architecture for expanding machine requirements
• Reliable performance in multi-axis motion control applications
• Flexible integration into existing industrial infrastructure

Summary

The PC-MCAT-2 remains a strong example of a PC-based motion controller approach, combining industrial computing with real-time motion execution. Its integration capabilities and EtherCAT connectivity make it well suited to modern industrial motion control systems where performance, scalability, and efficiency are key design requirements.

Discuss your application

Contact us to see how this solution could fit your system.

Precision and Performance: Trio Motion MXM & MXL Servo Motors

In modern automation, machines perform at their best when powered by the right motor. Trio Motion Technology’s MXM and MXL servo motors from Trio Motion Technology deliver precision, high torque, and reliable operation. Consequently, they provide the ideal solution for a wide range of industrial applications.

MXM – Medium to High-Power Precision

The MXM servo motor powers medium- to high-power applications efficiently. It delivers high torque in a compact package. With a power range of 850 W to 7.5 kW, engineers can integrate MXM motors into multi-axis machines where space is limited. Moreover, MXM ensures top performance without compromising accuracy.

Key Features:

• Provides high torque density for compact machine design
• Delivers smooth, precise motion for complex applications
• Integrates a high-resolution encoder for accurate positioning
• Works seamlessly with DX3 and DX4 drives for flexible integration

Typical Applications:

• Robotics and assembly systems
• Packaging lines and labelling machines
• Medical and laboratory automation

MXL – Compact, High-Speed Efficiency

The MXL servo motor excels in compact, high-speed applications. It provides excellent dynamic performance while maintaining a small footprint. With a power range of 50 W to 5 kW, MXL motors enable machines to accelerate quickly, respond precisely, and save valuable space. As a result, engineers can optimize compact systems without sacrificing performance.

Key Features:

• Offers ultra-compact design for space-constrained machines
• Delivers high-speed response and dynamic torque control
• Includes integrated high-resolution feedback
• Pairs easily with DX4 drives for quick setup

Typical Applications:

• Pick-and-place machines
• Lab automation and small conveyor systems
• Light-duty robotics and automation equipment

Why MXM and MXL Are the Choice for OEMs

Both MXM and MXL motors provide several advantages. First, they deliver smooth, repeatable motion with advanced feedback, ensuring machines operate precisely. Second, they maintain reliability during continuous industrial operation. Third, their compatibility with DX3 or DX4 drives allows engineers to integrate them easily. Finally, their high torque per size improves efficiency and reduces the machine footprint.

By choosing the right motor for their application, engineers and OEMs can optimize machine performance, reduce commissioning time, and simplify maintenance.

Choosing Between MXM and MXL

• MXM: Choose MXM when medium-to-high power, high torque, and multi-axis integration are required.
• MXL: Use MXL when compact size, high speed, and dynamic response are critical.

Both ranges integrate seamlessly with Trio drives. Therefore, machines commission faster, operate more efficiently, and remain easier to maintain.

With Trio MXM and MXL servo motors from Trio Motion Technology, engineers can build smarter, more efficient machines.

To learn more about our servo motor solutions or discuss your application, contact us today.

At Micromech, we proudly support advanced motion control solutions from Trio Motion Technology, including their versatile UNIPLAY Human-Machine Interfaces (HMIs). Operators use these HMIs to control motion systems intuitively. They monitor axis positions, I/O status, network activity, and diagnostics in real time. OEMs and machine builders rely on them for precision, efficiency, and reliability.

Why Trio UNIPLAY HMIs are trusted in industrial automation:

• Flexible screen sizes: UNIPLAY HMIs come in multiple sizes, from 7″ to 15″ touchscreens. They fit a wide range of machine applications.

• Seamless integration: The HMIs connect directly to Trio controllers via Motion Perfect, simplifying setup and programming.

• Operator-focused design: Intuitive touchscreens give instant feedback, reduce errors, minimize downtime, and boost productivity.

• Reliable and durable: The HMIs feature robust housings and sealed touchscreens. They perform consistently in demanding industrial environments.

Whether you are upgrading existing machinery or building new systems, Micromech helps you choose and implement the right HMI for your Trio motion control system. Our team assists with integration, programming, and operator training. We ensure you get the most from your motion control investment.

Contact Micromech today to see how UNIPLAY HMIs can improve control, reliability, and usability in your systems.

Micromech Supports Trio Motion Technology Servo Drives for UK Machine Builders

Micromech supplies and supports Trio Motion Technology’s servo drives and motors, helping UK machine builders and system integrators implement fully integrated motion control solutions. Furthermore, these drives serve a wide range of industrial automation applications, including packaging, materials handling, life sciences, electronics, and specialist machinery.

Comprehensive Servo Drive Portfolio

Micromech offers the full Trio servo drive range, so customers can select the best technology for their machine design and performance needs. For example:

• DX3-FSO Servo Drives – Provide an entry-level AC servo solution with EtherCAT communication and integrated Safe Torque Off (STO) for functional safety.

• DX3 Servo Drives – Support EtherCAT, pulse & direction, analogue, and CANopen interfaces. They deliver up to 7.5 kW at 480 V, making them ideal for many single-axis applications.

• DX4 High-Performance Servo Drives – Offer high-dynamic motion, fast EtherCAT updates, dual STO safety, and advanced tuning tools.

• DX5 Dual-Axis Servo Drives – Combine two servo axes in a compact unit. This reduces panel space and wiring while enabling coordinated multi-axis motion.

Trio MXL and MXM servo motors complement these drives. They ensure matched motor-drive performance and simplified system integration.

Support for Machine Builders

Machine builders configure and commission Trio servo drives with Trio Motion Perfect. This software allows them to set up drives, tune motion, and monitor diagnostics in one interface. As a result, commissioning happens faster and delivers consistent results across machines.

In addition, as an authorised UK Solutions Partner, Micromech provides:

• Application support

• System configuration assistance

• Ongoing technical guidance

Together, these services help customers optimise motion control systems throughout their machine lifecycle.

Ongoing Availability and Support

Micromech continues to support customers with new machines, standard builds, and upgrades. Moreover, by supplying controllers, drives, motors, and software from the same platform, Micromech reduces integration complexity and ensures long-term system reliability.

Therefore, for more information or to discuss your motion control needs, visit our our Contact Us page

Trio Motion Technology’s Flexible Machine Controller (FLEX) range offers high-performance and adaptable motion control solutions designed to meet the demands of modern industrial automation. These compact controllers provide precise, scalable, and flexible control for a wide variety of applications — from small machines to large-scale systems. Moreover, their modular design allows engineers to optimise performance and integration with ease.

Flex-7: High-Performance Controller for Complex Systems

The Flex-7 is Trio’s most powerful and compact Flexible Machine Controller, capable of controlling up to 128 motor axes via EtherCAT, with update rates as low as 125µs. Thanks to its 1.2GHz quad-core ARM Cortex-A53 processor, the Flex-7 dedicates specific cores for motion and communication tasks, thereby ensuring optimal performance for complex systems.

Flex-6X Nano: Compact and Scalable Solution

The Flex-6X Nano offers a compact yet powerful solution for applications requiring up to 64 axes of motion. Powered by a 1.2GHz dual-core ARM Cortex-A55 processor, it delivers fast cycle times and smooth scalability through the matching Flexslice range of input, output, and axis modules. In addition, its small form factor makes it well-suited to space-sensitive environments.

Flexslice Expansion Modules: Enhancing Flexibility

Trio’s Flexslice system provides fast, modular, and scalable expansion for motion applications. These EtherCAT I/O modules offer a robust and high-speed solution for both motion control and general automation. Furthermore, they allow easy integration of digital and analogue I/O, stepper controllers, temperature measurement, and encoder interfaces.

Key Features:

• Use with Trio or third-party EtherCAT masters
• High-performance, flexible topology, and simple configuration
• Bus cycle time synchronised with motion coordinator servo period
• Automatic mapping to the motion coordinator I/O system
• DIN rail mounted with easy-to-use push-in terminals

As a result, the Flexslice system enables OEMs to deploy both centralised and decentralised control of up to 128 axes. It delivers a motion-first machine solution with distributed I/O for local connection to sensors and actuators, while maintaining real-time performance over EtherCAT.

Conclusion

Trio Motion Technology’s FLEX range delivers versatile and high-performance controllers designed to meet the evolving demands of modern industrial automation. Whether for compact machines or complex multi-axis systems, the Flex-7 and Flex-6X Nano offer reliability, speed, and precision in a scalable, flexible package. Additionally, the integration of Flexslice expansion modules further enhances adaptability and functionality, making them suitable for a wide range of automation applications.

For more information on Trio’s FLEX range and to explore how these controllers can enhance your automation systems, visit Micromech’s supplier page for Trio products or contact our team of engineers.

Combining Motion & Logic… A New Class of Controller

Micromech is excited to announce the launch of Trio’s Motion-PLC range — a breakthrough controller that unites advanced motion control with IEC 61131-3 PLC logic.

This launch introduces Trio’s MCS controllers, MS EtherCAT coupler, and I/O slices, delivering flexible, scalable solutions for applications ranging from simple machines to large, stand‑alone systems.

The Flexible Machine Controller Range

MCS 30

• Ideal for simple machines
• Perfect for users with a PLC programming background
• IEC 61131-3 languages available “out of the box”

MCS 40

• Single core controller
• Designed for simple stand-alone machines, e.g. gantry operations

MCS 50

• More powerful dual core processor
• Extra Ethernet port
• Built for larger machines such as glue laying applications

MS I/O System

Completing the line-up is the MS I/O System, a compact, robust, high-performance expansion system.

• Direct connection to Motion-PLC controllers or via EtherCAT coupler
• Modular ‘slice interface’ for flexibility
• Configure with any combination of digital/analogue inputs or outputs

Why Motion-PLC?

• Combines motion + logic in one controller
• Reduces system complexity and wiring
• Scales from simple machines to advanced automation
• Easy adoption for engineers familiar with PLC programming

Find Out More

Join Our Online Launch Event

Micromech will be hosting an exclusive online launch event to showcase the Motion-PLC. You’ll receive an overview of the range and its key features, a live demonstration and Q&A.

Spaces are limited – don’t miss out!

Trio Motion Technology has established itself as a leader in motion control systems, and at the core of their solutions lies the Motion Coordinator. These coordinators act as the “brain” of automated machinery, managing everything from simple stepper motors to complex multi-axis servo systems. Micromech is proud to offer Trio Motion’s range of Motion Coordinators, enabling precision, speed, and flexibility across industrial automation applications.

What Are Motion Coordinators?

A Motion Coordinator is a specialised controller that handles motion commands for motors, drives, and other actuators. It can simultaneously control multiple axes, manage I/O devices, and interface with Human-Machine Interfaces (HMIs) or PCs. By centralising motion logic, coordinators simplify system integration and improve performance for complex automated machinery.

Trio Motion Coordinator Models

MC664-X

• Overview: A high-performance coordinator designed for advanced multi-axis control.
• Key Features:
  • Quad-core ARM Cortex-A9 1 GHz processor
  • Up to 128 axes: 64 stepper/servo axes and 64 virtual axes
  • Precise 64-bit motion calculations for ultimate accuracy
• Applications: Ideal for high-speed CNC machines, robotics, and large-scale automation systems.

MC404-Z

• Overview: A compact, cost-effective coordinator for stepper-driven applications.
• Key Features:
  • ARM Cortex-M7 processor
  • Panel-mount design for space-constrained systems
  • Well suited for high-volume production setups
• Applications: Packaging machines, conveyor systems, and light industrial automation.

Flex-7

• Overview: A flexible, high-speed controller capable of handling large-scale EtherCAT networks.
• Key Features:
  • 2 GHz quad-core processor
  • Up to 80 EtherCAT axes with update rates as fast as 125 µs
  • Dual Gigabit Ethernet ports for robust communication
• Applications: Precision machining, robotics, and scalable industrial automation.

PC-MCAT-2

• Overview: Combines motion control with PC computing for integrated automation solutions.
• Key Features:
  • Intel Atom processor for computing tasks alongside motion control
  • Trio’s motion control technology integrated into a single platform
• Applications: Advanced automation requiring data logging, vision systems, or integrated control software.

Why Choose Trio Motion Coordinators?

• High Axis Count: Control from a few axes up to 128, all from a single controller.
• Flexible Connectivity: Compatible with EtherCAT, stepper, servo, and hydraulic systems.
• Precision & Speed: High-accuracy motion control supported by powerful processors.
• Scalable & Modular: Easily expanded or upgraded as system requirements evolve.
• Ease of Integration: Works seamlessly with Trio HMIs, drives, and software tools.

Conclusion

Trio Motion Technology’s Motion Coordinators are designed to be the central intelligence of modern automated machinery. Whether for compact stepper systems, high-speed CNCs, or full-scale robotic solutions, these coordinators deliver exceptional performance, flexibility, and precision.

Micromech supplies the full range of Trio Motion Coordinators, ensuring engineers and system integrators across the UK have access to world-class motion control solutions. Discover how these coordinators can enhance your automation systems at Micromech.

For more information, contact our engineers we’ll be happy to discuss your application and help you find the right solution.

PC-MCAT-2 is an innovative ‘Motion + PC Solution’. A choice of Intel processors (from Celeron through to core i3 – core i7) is used to drive both a high performance motion controller and a compact PC that can run user applications under Windows. A rugged, finned metal case houses the controller and provides adequate cooling.

PC-MCAT-2 is especially suitable where a machine needs the software and hardware features of a PC, paired with a powerful 64 axis Motion Coordinator.

Features:

• Shared memory API interface to allow PC side applications to interface with Motion-iX (See below for further information on Trio’s Unified API)
• Motion + PC solution for Automation Machinery
• Fanless Compact PC with a choice of processors
• Up to 64 EtherCAT axes
• Plug and play EtherCAT configuration
• Built on Trio’s Motion-iX advanced motion core
• Programmable in Trio’s multi-tasking language or IEC61131-3
• RTX64 Real Time Extensions to Windows
• Up to 8 Gbyte DDR4 + 256 Gbyte SSD
• Built in Gbit ports for vision cameras

Unified API

Trio’s Unified API is set of libraries allowing direct connection to the Trio Motion Coordinator from a PC based user application. Supporting Windows and Linux the Unified API can be used to develop motion applications based on Trio’s powerful Motion-iX command set. The Unified API supports either TCP/IP connection to the Motion Coordinator, or the shared memory interface for PC-MCAT-2 and Flex-7. The aligned command sets allow the PC applications to target different platforms with a change to only one line.

Benefits:

Libraries supporting Windows or Linux
NuGet package for .NET development
Python package available for Windows and Linux
32-bit and 64-bit Libraries
Common syntax across all platforms
Exception Based Error Handling

Access to Motion-iX command set:

• Reading and writing to axis and system parameters
• Reading and writing to controller variables (TABLE and VR)
• Running motion commands
• Loading files to the controller via TCP/IP only

For more details on the PC-MCAT 2, Unified API or other Trio Motion products or for technical help contact our sales team.