The Flex-7 EtherCAT Motion Controller is a high-performance, compact machine controller designed for complex, high-axis-count motion control applications. Its re-architected communications interface and 1.2 GHz quad-core ARM processor provide dedicated processing resources for motion and communications, supporting fast and reliable machine performance.

The Flex-7 supports up to 80 EtherCAT axes with selectable motion update rates from 125 μs to 4 ms. It is supplied with two built-in EtherCAT axes and can be expanded using Trio P912 Remote Axis Feature Enable Codes as machine requirements grow.

Two Gigabit Ethernet ports support general Ethernet communication and industrial protocols including Modbus TCP and EtherNet/IP. A dedicated EtherCAT master port provides deterministic communication with compatible servo drives, I/O modules and other EtherCAT devices.

Machine applications can be developed using TrioBASIC or IEC 61131-3 programming with PLCopen through Trio’s Motion Perfect software. The controller also includes USB connectivity, MicroSD storage expansion, CAN communication, a real-time clock and an integrated graphical display.

The Flex-7 can operate as a standalone controller or connect directly to Trio’s Flexslice system, enabling expansion with digital and analogue I/O, encoder interfaces, temperature measurement and stepper control modules.

Typical Applications

• Multi-axis machine automation
• Packaging and processing machinery
• Robotics and kinematic systems
• High-speed production equipment
• Printing and converting machinery
• Semiconductor manufacturing equipment
• Pick-and-place systems
• Complex EtherCAT motion systems

Need help specifying the right motion controller?

As the exclusive Trio Solutions Partner in the UK, Micromech can help you specify, configure and integrate a Flex-7 EtherCAT motion control solution for your machine.
Talk to an Expert

SANMOTION F2 Two-Phase Stepping Motors

The SANMOTION F2 Series from Sanyo Denki is a comprehensive range of two-phase stepping motors designed to provide precise positioning, smooth motion, and dependable operation across a wide variety of industrial automation applications. Combining high torque performance with low vibration and low noise characteristics, the F2 Series offers an ideal solution for machine builders seeking accurate motion control without the complexity of encoder-based servo systems.

Operating using open-loop pulse control, SANMOTION F2 motors rotate through a fixed angle for every input pulse, providing highly accurate incremental positioning with excellent repeatability. Their inherent holding torque enables stable positioning when stationary, making them particularly suitable for indexing, positioning, and fixed-speed applications. By eliminating the need for encoder feedback in many applications, the F2 Series helps simplify system design while reducing overall system cost.

The extensive product range includes motors from ultra-compact 14 mm square models through to larger 106 mm frame sizes, with both 1.8° and high-resolution 0.9° step angle versions available. Additional options include thin-profile motors, IP65 splash and dust-proof models, vacuum-compatible versions, gearheads, encoders, and integrated brakes, allowing machine builders to configure the optimum solution for almost any application.

Advanced microstepping drivers support resolutions down to 1/16 microstep, significantly reducing vibration and noise while improving motion smoothness. Combined with high-efficiency motor designs and a broad range of torque options, the SANMOTION F2 Series delivers reliable, energy-efficient performance for demanding industrial environments.

Micromech supplies SANMOTION F2 two-phase stepping motors as part of a complete motion control and automation solution portfolio for OEMs, machine builders, and industrial automation applications throughout the UK.

Key Features

• Two-phase open-loop stepping motor technology
• High torque output
• Precise incremental positioning
• Low vibration and low noise operation
• 1.8° and high-resolution 0.9° step angle options
• Microstepping capability with compatible drivers
• Wide range of motor frame sizes from 14 mm to 106 mm
• Thin-profile motor options
• IP65 splash and dust-proof models available
• Vacuum-compatible motor options
• Optional gearboxes, encoders, and brakes
• Reliable industrial construction for demanding applications

Applications

The SANMOTION F2 Series is designed for industrial automation applications requiring accurate positioning, reliable open-loop motion control, and cost-effective machine integration.

Typical applications include:

• Semiconductor manufacturing equipment
• Medical and laboratory analysers
• Packaging machinery
• ATMs and self-service kiosks
• Conveyor and material handling systems
• Textile and embroidery machinery
• Inspection and test equipment
• Monitoring cameras and lighting systems
• Automated assembly machinery
• General industrial automation applications

Need Help Selecting the Right Stepping Motor?

Micromech supplies stepping motors, servo motors, drives, motion controllers, and complete motion control solutions for industrial automation applications.

Our engineers can help specify the right stepping motor solution for your application.  Contact Micromech

Sanyo Denki SANMOTION Stepping Motors with Encoder

Sanyo Denki SANMOTION stepping motors with encoder combine the precise incremental positioning of two-phase stepping motors with integrated rotary encoder feedback, providing an intelligent motion solution for industrial automation applications requiring improved positioning reliability and machine performance.

Unlike conventional open-loop stepping motors, the integrated encoder continuously monitors motor position, allowing the controller to verify movement and detect missed steps caused by overloads or unexpected operating conditions. This provides greater confidence in positioning accuracy while reducing the risk of machine downtime or rejected products.

By combining stepper motor technology with encoder feedback, SANMOTION motors offer many of the advantages associated with closed-loop motion control while retaining the simplicity, holding torque, and cost-effectiveness of a stepping motor system. This makes them particularly suitable for applications requiring higher positioning reliability without the complexity of a full servo solution.

The SANMOTION range is available in a variety of frame sizes, torque ratings, encoder resolutions, and shaft configurations, allowing machine builders to optimise performance for their application. Optional gearboxes and electromagnetic holding brakes further increase flexibility for vertical axes, high-torque applications, and compact machine designs.

Designed for packaging machinery, semiconductor equipment, electronics manufacturing, medical devices, inspection systems, and general industrial automation, SANMOTION stepping motors with encoder deliver dependable positioning performance, reduced commissioning risk, and improved machine reliability.

Micromech supplies Sanyo Denki SANMOTION stepping motors with encoder as part of a complete motion control and automation solution portfolio for OEMs, machine builders, and industrial automation applications throughout the UK.

Key Features

• Integrated rotary encoder feedback
• Closed-loop position monitoring
• Automatic detection of missed steps
• Improved positioning accuracy and reliability
• High holding torque
• Low vibration and smooth operation
• Wide range of motor frame sizes
• Multiple encoder resolutions available
• Optional gearboxes
• Optional electromagnetic holding brakes
• Compact industrial design
• Suitable for demanding automation applications

Applications

Sanyo Denki SANMOTION stepping motors with encoder are designed for applications requiring accurate positioning with continuous position verification and improved motion reliability.

Typical applications include:

• Semiconductor manufacturing equipment
• Electronics assembly machinery
• Packaging and labelling equipment
• Medical and laboratory automation
• Pick-and-place systems
• Inspection and vision systems
• Material handling equipment
• Textile machinery
• Printing and converting equipment
• General industrial automation applications

Need Help Selecting the Right Stepping Motor?

Micromech supplies stepping motors, servo motors, integrated motor systems, motion controllers, and complete automation solutions for industrial applications.

Our engineers can help specify the right stepping motor and encoder solution for your application. Contact Micromech

Technical Data

^c)  Based on reference sizes

Technical Data

^c) In relation to reference sizes

• Suitable for use in environments with dirt
• Stroke range 10 - 250 mm
• Suitable for load carry capacities up to 35100 N
• Table parts available in steel or cast iron (size 6 and 9 mm)

• Stroke range 10 - 950 mm
• 50% weight reduction compared to steel
• Suitable for load capacities up to 71550 N
• Pre-drilled holes offers easy mounting
• All surfaces are precision ground for improved mounting accuracy
• Through hardened rails ensure extended lifetime and high load capacity
• Unique centre rail provides superior running performance

• Available in sizes 3, 4, and 6 mm
• Stroke range 28 - 360 mm
• Offers increased load capacity and stiffness
• Suitable for load capacities up to 127080 N
• Through hardened bearing steel for extended lifetime

• Available in sizes 3, 4, 6 and 9 mm
• Cages available in POM material (PEEK available on request)
• Rails are through hardened for extended life
• Stainless steel version available on request

Medium inertia allows fast response times and these motors develop a very high torque despite their small size. In combination with our servo drives, they are ideal for applications with high dynamic responses and fast and precise positioning.

Our servo drive systems can be used in a wide range of applications thanks to their high performance, available power range and compact dimensions.

Highlights

• 17-bit incremental or 23-bit absolute encoder option
• IP65 rated
• Oil seal as standard
• Optional brake