The Flex-7 EtherCAT Motion Controller is a high-performance, compact machine controller designed for complex, high-axis-count motion control applications. Its re-architected communications interface and 1.2 GHz quad-core ARM processor provide dedicated processing resources for motion and communications, supporting fast and reliable machine performance.

The Flex-7 supports up to 80 EtherCAT axes with selectable motion update rates from 125 μs to 4 ms. It is supplied with two built-in EtherCAT axes and can be expanded using Trio P912 Remote Axis Feature Enable Codes as machine requirements grow.

Two Gigabit Ethernet ports support general Ethernet communication and industrial protocols including Modbus TCP and EtherNet/IP. A dedicated EtherCAT master port provides deterministic communication with compatible servo drives, I/O modules and other EtherCAT devices.

Machine applications can be developed using TrioBASIC or IEC 61131-3 programming with PLCopen through Trio’s Motion Perfect software. The controller also includes USB connectivity, MicroSD storage expansion, CAN communication, a real-time clock and an integrated graphical display.

The Flex-7 can operate as a standalone controller or connect directly to Trio’s Flexslice system, enabling expansion with digital and analogue I/O, encoder interfaces, temperature measurement and stepper control modules.

Typical Applications

• Multi-axis machine automation
• Packaging and processing machinery
• Robotics and kinematic systems
• High-speed production equipment
• Printing and converting machinery
• Semiconductor manufacturing equipment
• Pick-and-place systems
• Complex EtherCAT motion systems

Need help specifying the right motion controller?

As the exclusive Trio Solutions Partner in the UK, Micromech can help you specify, configure and integrate a Flex-7 EtherCAT motion control solution for your machine.
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Medium inertia allows fast response times and these motors develop a very high torque despite their small size. In combination with our servo drives, they are ideal for applications with high dynamic responses and fast and precise positioning.

Our servo drive systems can be used in a wide range of applications thanks to their high performance, available power range and compact dimensions.

Highlights

• 17-bit incremental or 23-bit absolute encoder option
• IP65 rated
• Oil seal as standard
• Optional brake

Low inertia allows very fast response times and these motors develop a very high torque despite their small size. In combination with our servo drives, they are ideal for applications with high dynamic responses and fast and precise positioning.

Our servo drive systems can be used in a wide range of applications thanks to their high performance, available power range and compact dimensions.

Highlights

• 20-bit incremental or 23-bit absolute encoder option
• IP65 rated
• Oil seal as standard
• Optional brake

Features

• Fully integrated into Motion Perfect
• Matched with MX motor range
• Internal drive protection functions
• Comprehensive tuning technology
• Field upgradable firmware
• Electronic nameplate
• Compact size
• Zero stacking
• USB commissioning
• Keypad interface
• 200V ac from 50W to 2kW
• 400V ac from 1kW to 7.5kW
• 350% overload
• 2 Touch Probe inputs
• Preset positions, up to 32 stored positions - Conventional drives only (no Motion Coordinator required)
• EtherCAT or Conventional (Pulse & Direction, Analogue, CANopen) control

DX3, the single-axis ac servo drive, is designed to create the most cost-effective optimised entry level solution with excellent performance and practical control functions. The Trio DX3 drive is compatible with Trio MX servo motors and Trio's Motion Coordinators to provide high-speed, high-precision, high performance machine solutions.

With a power range from 50W to 7.5kW and options for EtherCAT or Conventional (Pulse & Direction, Analogue and CANopen) control, DX3 will suit a wide variety of machine types.
DX3 is fully integrated into Trio’s application development tool, Motion Perfect, our software environment for system planning, configuration, virtualisation and machine programming.

Space Efficient
Compact single axis servo drive. Zero stacking to save panel space

Integration Efficient
Rapid application development of controller and drive configuration within Motion Perfect.

Design Efficient
One system to program, simplifying development and any future production changes when required.

Cost Efficient
Developed to be cost optimised, entry level servo drive with either EtherCAT or Pulse/Direction, Analogue and CANopen interfaces.

Your Choice
options for EtherCAT or Conventional control to suit your machine types.

Easy Setup
DX3 comes in power ratings from 50W to 7.5kW. Matched with the MX series motors it offers high-dynamic performance and high-precision with electronic nameplate to simplify configuration for machine solutions.

Highlights

• Drive and Motion Coordinator fully integrated into Motion Perfect
• Matched with MX motor range of low and medium inertia motors
• EtherCAT support, update rates down to 125us
• Compact size
• Zero stacking installation
• Functional Safety Dual STO (SIL3, PLe)
• 200Vac from 50W up to 3kW
• 20-bit incremental or 23-bit absolute encoder interface
• 350% overload capability
• Internal drive protection functions
• 7 digital inputs, 2 dedicated touch probe inputs for position latching
• 4 digital outputs, second encoder interface for dual encoder application
• Comprehensive tuning technology including: Auto-tuning function, adaptive vibration suppression, friction compensation
• Field upgradable firmware

The DX4 comes in 3 frame sizes with power ratings from 50W to 3kW. Designed to be matched with the MX motors and accessories it offers a high-speed, high-precision machine solution.

The DX4 is designed to work seamlessly with Trio's EtherCAT controllers and be fully integrated into Trio’s application development tool, Motion Perfect allowing complete machine configuration from one tool; commissioning, diagnostics and programming.

With a focus on ease of use, the DX4 minimises setup time allowing you to focus on your application.

DX4 servo drive and motor packages are optimised in function, performance and features to deliver scalable servo based solutions in demanding motion centric machine automation.

DX4 is fully integrated within Motion Perfect, our single software toolset for system planning, configuration and machine programming.

This new release has been improved to make setup, diagnostics and commissioning even more straight-forward. Built on Trio's Motion-ix core technology, it provides the user with a re designed easy to understand interface for rapid application development, controller and drive configuration and monitoring of functions.

Highlights

• 1.2 GHz, 64 Bit Dual Core ARM Cortex A55 Processor
• 2 - 64 Axes
• 1 GBit DDR3 Memory
• Memory can be Expanded with a Micro SD Card
• 1 GBit Fast Serial Flash Memory to Store Data Such as Programs, VRs and Tables
• Built in Retention RTC
• Built in EBUS Coupler for Direct Access to Trio’s Flexslice Slaves
• Cycle Time as Low as 125us!
• Field Programmable with Motion Perfect
• High Performance, Flexible Topology and Simple Configuration
• Bus Cycle Time Synchronised with Motion Coordinator Servo Period
• Ethercat Protocol to Individual Modules Using the EBUS System
• I/O Functions Tightly Synchronised to Motion Using Ethercat Distributed Clocks
• Practical Push-In Connector Options – No Break Out Required
• Clip-Together Design With ‘Quick Release’ Locks For Mechanical Integrity

More Axes Please!
The P660 has 2 built-in EtherCAT axes which can be user upgraded with the purchase of P912 Remote Axis FECs. Up to 64 axes are supported using CSP, CSV and CST modes of operation.

Each P912 doubles the available axes, i.e:

P660 + 1 x P912 = 4 Remote Axes
P660 + 2 x P912 = 8 Remote Axes
P660 + 3 x P912 = 16 Remote Axes
P660 + 4 x P912 = 32 Remote Axes
P660 + 5 x P912 = 64 Remote Axes
Of course, the Flex-X Nano can be purchased with axes factory loaded ie:

P660 = 2 Axes
P661 = 4 Axes
P662 = 8 Axes
P663 = 16 Axes
P664 = 32 Axes
P665 = 64 Axes

Fast and Flexible
Trio’s Flexslice input/output modules provide a robust, high speed and flexible solution for both motion control and general automation. EtherCAT cycle times down to 125μsecs are supported and the bus coupler uses EBUS technology to bring all the sub-modules on to the EtherCAT network with no degradation in performance.

EtherCAT slave nodes (Flexslice Modules) are connected via the Flexslice EBUS and the EtherCAT connector. Total slave connections can be up to 128 nodes including I/O and complex devices.

Expanding the System
More "stations" (EtherCAT linked blocks of Flexslice Modules) can be added to the network using the second EtherCAT port on the P660 to connect to one or more P366 Flexslice Couplers.

Highlights

• EtherCAT Cycle Times Down to 125 µsec
• 1GHz i.MX7 Dual ARM Cortex A7 Core Process
• 128Mbyte DDR3 Memory
• 128Mbyte Fast Serial NOR Flash
• Real Time Clock
• Up to 64 EtherCAT Digital Drive Axes
• Supports Position, Speed and Torque Drive Modes
• Up to 1024 EtherCAT I/O
• EtherCAT CoE protocol to CiA402
• Linear, Circular, Helical and Spherical Interpolation
• Flexible CAM shapes, Linked Motion
• Isolated Encoder Port
• Biss, EnDAT and SSI Absolute Encoder Supported
• Hardware Linked Output for Camera / Laser Control
• Ethernet-IP / Modbus TCP / Trio ActiveX / Uniplay HMI / UDP / Ethernet Interface Built-In
• IEC 61131-3 Programming
• Multi-tasking BASIC Programming
• Text File Handling
• Robotic Transformations
• 4 high speed registration inputs
• Isolated RS232 and RS485 ports
• SD Memory Card Slot
• EtherCAT I/O Expansion
• CANopen I/O Expansion
• Backlit LCD DisplayRoHS and CE Approved

Plug and Play

The MC6N supports up to 64 axes of motion with 64 bit integer position registers for ultra precise axis resolution.

EtherCAT slave drives and I/O can be connected and run in cyclic synchronous position, speed or torque modes provided these are supported by the drive.

EtherCAT

The P960 has 2 built-in EtherCAT axes which can be user upgraded with the purchase of P912 Remote Axis FECs.
Each P912 doubles the available axes, i.e:
P960 1 x P912 = 4 Remote Axes
P960 2 x P912 = 8 Remote Axes
P960 3 x P912 = 16 Remote Axes
P960 4 x P912 = 32 Remote Axes
P960 5 x P912 = 64 Remote Axes

Of course, the MC6N can be purchased with axes factory loaded ie:
P960 = 2 Axes
P961 = 4 Axes
P962 = 8 Axes
P963 = 16 Axes
P964 = 32 Axes
P965 = 64 Axes

Every axis can be programmed to move using linear, circular or helical or spherical interpolation, electronic cams, linked axes and gearboxes. The power of the controller allows for multiple robotic transformations to run simultaneously.

Easy to use

A bright easy to read backlit display enables the controller status to be easily determined, whilst the single piece metal cast backplate provides an integrated earth chassis to improve noise rejection in the industrial environment.

Familiar Tools

The built-in Ethernet port allows programming and connection of common PLC and HMI protocols, including the Trio Uniplay range of HMIs, directly to the MC6N. User programs can be written in Trio’s established multi-tasking TrioBASIC language using the powerful Motion Perfect v4 application development software making complex motion easy. The industry standard IEC 61131-3 languages are available as an option, allowing a fully functional PLC programming system.

Highlights

• Advanced 4 Axis Closed Loop Servo / 5 Axis Pulse Direction
• Linear, Circular, Helical and Spherical Interpolation
• Flexible CAM shapes, Linked Motion
• Biss, EnDAT and SSI Absolute Encoder Supported
• Hardware Linked Outputs for Camera / Laser Control
• Ethernet-IP / Modbus TCP / Ethernet Interface Built-In
• 125 – 2000 µsec Selectable Servo Update
• Precise 64 bit Motion Calculations on ARM11 Processor with VFP
• IEC 61131-3 Programming
• Multi-tasking BASIC Programming
• Text File Handling
• Robotic Transformations
• Micro SD Memory Card Slot
• CANopen I/O Expansion
• Backlit LCD display
• RoHS, UL Listed, CE approved

Flexibility
The flexible axis ports can be configured in software as feedback devices or pulse direction outputs. As outputs they can be used as pulse and direction with stepper or servo drives or they can operate as a simulated encoder output. When configured as feedback they can be either incremental encoder input or one of three popular absolute encoder types; SSI, Tamagawa, Endat or Biss. Any feedback axis with a voltage output can be used to form a closed loop servo.

Plug & Program
The built-in Ethernet port allows programming and connection of common HMI and PLC protocols directly to the MC405.
User programs can be written in Trio’s established multi-tasking TrioBASIC language using the powerful Motion Perfect application development software making complex motion easy. Also available as an option is the industry standard IEC 61131-3 languages allowing fully functional PLC programming system.

Connectivity
The MC405 is available in 2 different axis configurations. Both models feature a total of 16 axes in software. Any axes not assigned to built-in hardware can be used as a virtual axis. Every axis can be programmed to move using linear, circular, helical or spherical interpolation, electronic cams, linked axes and gearboxes.

14mm

28mm

* Bipolar series connection

42mm

* Bipolar series connection

50mm

* Bipolar series connection

56mm

60mm

85.5mm

85.8mm

106.4mm

• Series of stepping motor drives with Modbus interface, direct input from the main AC power supply and STO function
• Direct connection from the main AC power supply (110 Vac to 230 Vac)
• Auto-Sync function available

• Communication by means of Modbus TCP/IP interface
• Modes of operation: PROFILE POSITION, PROFILE VELOCITY and HOMING
• Full digital microstepping drive
• Wide range of SANYO DENKI stepping motors to be coupled with: holding torque up to 9,2 Nm and flange size up to 86 mm
• Easy setup by RTA Modbus configurator software

• Communications by means of Modbus TCP/IP interface
• Range of operating voltages: 110-230 Vac
• Protections:
  - Protection against under-voltage and over-voltage.
  - Protection against a short-circuit at motor outputs.
  - Overtemperature protection with thermal sensor.
• Electronic damping facility for further acoustic noise and mechanic vibrations reduction
• External fans no needed
• UL/CSA certified
• Warranty 24 months
• Wide range of motor phase setting
• Motor current overboost
• Different variety of HOMING operation modes
• Encoder feedback