Trio P359 Flexslice 8-In Analogue Current Input Module

The Trio P359 Flexslice 8-In Analogue Current Input Module provides high-density analogue sensor integration for industrial automation, machine control and motion control applications. Featuring eight 4–20mA analogue input channels within a compact 15mm-wide Flexslice module, the P359 enables accurate measurement of process variables while maximising control cabinet space.

Designed for use with Trio's Flexslice EtherCAT I/O platform, the P359 allows machine builders and system integrators to connect a wide range of analogue sensors for monitoring and control. Typical devices include temperature transmitters, pressure sensors, flow meters, level sensors and position measurement devices using industry-standard 4–20mA signals.

Each input channel provides 12-bit analogue-to-digital conversion, delivering 4,096 discrete measurement steps across the input range for accurate and repeatable data acquisition. With 100µA input accuracy and input frequencies up to 100kHz, the P359 provides reliable analogue signal acquisition for demanding industrial applications.

The P359 integrates with Trio Flex-6 Nano and Flex-7 controllers, as well as Trio's EtherCAT Flexslice distributed I/O system. Its positive click-to-lock connection system provides secure module installation while simplifying system expansion and maintenance.

Applications

Typical applications include:

• Temperature monitoring and control
• Pressure measurement
• Flow monitoring
• Tank level measurement
• Process control equipment
• Packaging and production machinery
• Material handling systems
• Industrial automation equipment
• Water treatment systems
• Machine monitoring and diagnostics

Need Help Selecting the Right Flexslice I/O Module?

Micromech supplies Trio Flexslice I/O modules, motion controllers, servo drives and complete machine control solutions for industrial automation applications. Our engineers can help specify the right EtherCAT I/O solution for your application.

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The Trio MS I/O System is a compact, modular I/O expansion solution designed to extend machine control capabilities across industrial automation and motion control applications. Its flexible slice-based architecture allows machine builders to configure the digital and analogue I/O required for each machine while maintaining a compact control cabinet footprint.

Designed for integration with Trio Motion-PLC controllers, the MS I/O System communicates via the high-speed MS-Bus interface, providing deterministic I/O performance synchronised with Trio's Motion-iX control platform. Digital inputs, digital outputs, analogue inputs and analogue outputs can be combined to create an I/O configuration matched to individual machine requirements.

Individual MS I/O slices are just 12 mm wide and feature a compact DIN-rail mounted design with front insertion and removal. Spring clamp connectors provide convenient tool-free wiring, helping simplify installation, maintenance and future machine expansion.

For distributed machine architectures, the MS EC EtherCAT coupler enables remote I/O to be positioned closer to sensors and machine devices. Up to 16 I/O slices can be connected to a single coupler, while multiple couplers can be incorporated across a machine. Update rates from 125 μs to 4 ms support high-performance machine and motion control applications.

The MS I/O System can be used with Trio Motion-PLC controllers, Trio EtherCAT controllers and third-party EtherCAT masters, providing flexibility for both centralised and distributed automation architectures.

Typical applications include packaging and labelling machinery, material handling systems, automated assembly equipment, printing and converting machinery, food and beverage processing equipment and other industrial automation systems requiring scalable I/O expansion.

Micromech supplies the Trio MS I/O System as part of its range of motion controllers, servo drives and complete machine automation solutions for UK OEMs and machine builders.

Need Help Selecting the Right I/O Expansion Solution?

Micromech can help specify the right Trio I/O configuration for your application, including digital and analogue I/O, MS-Bus integration and distributed EtherCAT requirements. Talk to an Expert to discuss your requirements.

The Trio MCS 40 and MCS 50 Flexible Machine Controllers combine motion control, PLC functionality and machine automation within a compact, scalable control platform. Designed for OEMs and machine builders, the MCS range provides an integrated solution for machinery requiring coordinated motion, logic control and flexible I/O management.

Built around Trio's Motion-iX technology, the MCS 40 and MCS 50 provide high-performance EtherCAT motion control alongside IEC 61131-3 PLC programming. Combining machine and motion control within a single controller helps reduce system complexity while providing a common environment for programming, configuration and machine development.

The MCS 40 supports up to 4 EtherCAT axes, while the MCS 50 supports up to 8 EtherCAT axes, providing scalability for different machine sizes and motion requirements. Both controllers include an integrated MS-Bus interface for direct connection to the Trio MS I/O System, enabling compact local I/O expansion alongside distributed EtherCAT I/O architectures.

Industrial Ethernet communications including Modbus TCP, EtherNet/IP and PROFINET enable integration with HMIs, PLCs, SCADA systems and wider factory automation networks. Support for PLCopen motion function blocks provides standardised motion programming tools for developing coordinated machine control applications.

The MCS 40 and MCS 50 are suitable for applications including packaging and labelling machinery, automated assembly, material handling, printing and converting equipment, inspection and test systems and other industrial machinery requiring integrated motion and machine control.

Micromech supplies Trio MCS 40 and MCS 50 Flexible Machine Controllers as part of its range of motion controllers, servo drives, I/O systems and complete machine automation solutions for UK OEMs and machine builders.

Need Help Selecting the Right Machine Controller?

Micromech can help specify the right Trio machine controller for your application, including axis count, EtherCAT motion, I/O and industrial communication requirements. Talk to an Expert to discuss your requirements.

The Trio MCS 30 Flexible Machine Controller combines motion control and PLC functionality within a compact platform designed for simple machines and stand-alone automation applications. Built around Trio's Motion-iX architecture, the MCS 30 enables machine builders to control motion, logic and I/O from a single controller.

Designed for users familiar with PLC programming, the MCS 30 supports IEC 61131-3 programming languages, including Ladder Diagram (LD), Structured Text (ST), Function Block Diagram (FBD) and Sequential Function Chart (SFC). Support for PLCopen motion control libraries provides standardised motion programming tools while retaining the advanced motion capabilities required for coordinated machine control.

The MCS 30 provides EtherCAT master functionality for up to four motion axes and integrates directly with the Trio MS I/O System through the high-speed MS-Bus interface. Up to 16 I/O slices can be connected locally, providing flexible digital and analogue I/O expansion. EtherCAT and MS-Bus communications are synchronised with the Motion-iX core to provide deterministic machine performance.

Industrial Ethernet connectivity including Modbus TCP, PROFINET IO and EtherNet/IP enables integration with HMIs, PLCs, SCADA systems and wider factory automation networks. Its compact DIN-rail mounted design helps minimise control cabinet space while providing a scalable machine control platform.

The MCS 30 is suitable for applications including pick-and-place machines, small gantry systems, conveyor and material handling equipment, automated assembly machinery, packaging equipment, inspection and test systems and other stand-alone automation applications.

Micromech supplies the Trio MCS 30 Flexible Machine Controller as part of its range of motion controllers, I/O systems, servo drives and complete machine automation solutions for UK OEMs and machine builders.

Need Help Selecting the Right Machine Controller?

Micromech can help specify the right Trio machine controller for your application, including axis count, EtherCAT motion, I/O and industrial communication requirements. Talk to an Expert to discuss your requirements.

The Flex-7 EtherCAT Motion Controller is a high-performance, compact machine controller designed for complex, high-axis-count motion control applications. Its re-architected communications interface and 1.2 GHz quad-core ARM processor provide dedicated processing resources for motion and communications, supporting fast and reliable machine performance.

The Flex-7 supports up to 80 EtherCAT axes with selectable motion update rates from 125 μs to 4 ms. It is supplied with two built-in EtherCAT axes and can be expanded using Trio P912 Remote Axis Feature Enable Codes as machine requirements grow.

Two Gigabit Ethernet ports support general Ethernet communication and industrial protocols including Modbus TCP and EtherNet/IP. A dedicated EtherCAT master port provides deterministic communication with compatible servo drives, I/O modules and other EtherCAT devices.

Machine applications can be developed using TrioBASIC or IEC 61131-3 programming with PLCopen through Trio’s Motion Perfect software. The controller also includes USB connectivity, MicroSD storage expansion, CAN communication, a real-time clock and an integrated graphical display.

The Flex-7 can operate as a standalone controller or connect directly to Trio’s Flexslice system, enabling expansion with digital and analogue I/O, encoder interfaces, temperature measurement and stepper control modules.

Typical Applications

• Multi-axis machine automation
• Packaging and processing machinery
• Robotics and kinematic systems
• High-speed production equipment
• Printing and converting machinery
• Semiconductor manufacturing equipment
• Pick-and-place systems
• Complex EtherCAT motion systems

Need help specifying the right motion controller?

As the exclusive Trio Solutions Partner in the UK, Micromech can help you specify, configure and integrate a Flex-7 EtherCAT motion control solution for your machine.
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Medium inertia allows fast response times and these motors develop a very high torque despite their small size. In combination with our servo drives, they are ideal for applications with high dynamic responses and fast and precise positioning.

Our servo drive systems can be used in a wide range of applications thanks to their high performance, available power range and compact dimensions.

Highlights

• 17-bit incremental or 23-bit absolute encoder option
• IP65 rated
• Oil seal as standard
• Optional brake

Low inertia allows very fast response times and these motors develop a very high torque despite their small size. In combination with our servo drives, they are ideal for applications with high dynamic responses and fast and precise positioning.

Our servo drive systems can be used in a wide range of applications thanks to their high performance, available power range and compact dimensions.

Highlights

• 20-bit incremental or 23-bit absolute encoder option
• IP65 rated
• Oil seal as standard
• Optional brake

Features

• Fully integrated into Motion Perfect
• Matched with MX motor range
• Internal drive protection functions
• Comprehensive tuning technology
• Field upgradable firmware
• Electronic nameplate
• Compact size
• Zero stacking
• USB commissioning
• Keypad interface
• 200V ac from 50W to 2kW
• 400V ac from 1kW to 7.5kW
• 350% overload
• 2 Touch Probe inputs
• Preset positions, up to 32 stored positions - Conventional drives only (no Motion Coordinator required)
• EtherCAT or Conventional (Pulse & Direction, Analogue, CANopen) control

DX3, the single-axis ac servo drive, is designed to create the most cost-effective optimised entry level solution with excellent performance and practical control functions. The Trio DX3 drive is compatible with Trio MX servo motors and Trio's Motion Coordinators to provide high-speed, high-precision, high performance machine solutions.

With a power range from 50W to 7.5kW and options for EtherCAT or Conventional (Pulse & Direction, Analogue and CANopen) control, DX3 will suit a wide variety of machine types.
DX3 is fully integrated into Trio’s application development tool, Motion Perfect, our software environment for system planning, configuration, virtualisation and machine programming.

Space Efficient
Compact single axis servo drive. Zero stacking to save panel space

Integration Efficient
Rapid application development of controller and drive configuration within Motion Perfect.

Design Efficient
One system to program, simplifying development and any future production changes when required.

Cost Efficient
Developed to be cost optimised, entry level servo drive with either EtherCAT or Pulse/Direction, Analogue and CANopen interfaces.

Your Choice
options for EtherCAT or Conventional control to suit your machine types.

Easy Setup
DX3 comes in power ratings from 50W to 7.5kW. Matched with the MX series motors it offers high-dynamic performance and high-precision with electronic nameplate to simplify configuration for machine solutions.

DX5 Highlights

• DX5 drives and Trio's motion controller fully integrated into Motion Perfect
• EtherCAT network for motion control
• Zero stacking gap installation
• Optimized for multi-axis machines
• 200V ac (3-phase) supply module
• Dual 750W axis module, supporting 750W and 400W motors
• Dual 400W axis module, supporting 400W, 200W and 100W motors
• 23-bit multi-turn absolute encoder
• 350% overload
• Internal drive protection functions
• Comprehensive tuning technology
• Field upgradable firmware
• Matched with MXL motors
• IO functions handled by motion controller as part of the DX series ‘Everything you need nothing more’ concept

DX5 is designed to work seamlessly with Trio's controllers and is fully integrated into Trio’s application development tool, Motion Perfect. It comes in power ratings from 400W to 750W. Matched with the MXL motors it offers a high-speed, high-precision machine solution.

DX5 dual axis drive modules come in 2 compact frame sizes and combined with the power supply units can be configured for up to 16 axes with power ratings from 400W to 750W. Designed to be matched with the MXL motors and accessories it offers a high-speed, high-precision machine solution.

The DX5 is designed to work seamlessly with Trio's EtherCAT controllers and be fully integrated into Trio’s application development tool, Motion Perfect allowing complete machine configuration from one tool; commissioning, diagnostics and programming.

With a focus on ease of use, the DX5 minimises setup time allowing you to focus on your application.

Space Efficient
Highly compact compared to standalone AC powered servo drives solution. AC power cabling and system wiring reduced by up to 80%.

Integration Efficient
Rapid application development of controller and drive configuration within Motion Perfect.

Design Efficient
One system to program, simplifying development and any future production changes needed.

Energy Efficient
DC Bus regenerative energy is reused by the system. Energy savings for the life of the system, motor braking is absorbed and reused by all axes.

Highlights

• Drive and Motion Coordinator fully integrated into Motion Perfect
• Matched with MX motor range of low and medium inertia motors
• EtherCAT support, update rates down to 125us
• Compact size
• Zero stacking installation
• Functional Safety Dual STO (SIL3, PLe)
• 200Vac from 50W up to 3kW
• 20-bit incremental or 23-bit absolute encoder interface
• 350% overload capability
• Internal drive protection functions
• 7 digital inputs, 2 dedicated touch probe inputs for position latching
• 4 digital outputs, second encoder interface for dual encoder application
• Comprehensive tuning technology including: Auto-tuning function, adaptive vibration suppression, friction compensation
• Field upgradable firmware

The DX4 comes in 3 frame sizes with power ratings from 50W to 3kW. Designed to be matched with the MX motors and accessories it offers a high-speed, high-precision machine solution.

The DX4 is designed to work seamlessly with Trio's EtherCAT controllers and be fully integrated into Trio’s application development tool, Motion Perfect allowing complete machine configuration from one tool; commissioning, diagnostics and programming.

With a focus on ease of use, the DX4 minimises setup time allowing you to focus on your application.

DX4 servo drive and motor packages are optimised in function, performance and features to deliver scalable servo based solutions in demanding motion centric machine automation.

DX4 is fully integrated within Motion Perfect, our single software toolset for system planning, configuration and machine programming.

This new release has been improved to make setup, diagnostics and commissioning even more straight-forward. Built on Trio's Motion-ix core technology, it provides the user with a re designed easy to understand interface for rapid application development, controller and drive configuration and monitoring of functions.